Reprotec UK - Epoxy Floor Paint - Coatings for Industry Sales Number: 0191 300 9989

Deepfill - Epoxy High Strength Repair Mortar

Reprotec Deepfill

High Strength Epoxy Mortar

Holes and potholes in Concrete floors are a major cause of injury to personnel and resultant claims and lost production days.

Reprotec Deepfill is a fast, efficient  Concrete repair mortar and an economical way of solving the problem.


Reprotec Deepfill is a versatile, trowel applied, three component Epoxy resin-based, deep section screed/mortar.

The product is supplied in a ‘natural’ or concrete grey colour, and may be sealed or topped with any of the range of Reprotec Epoxy coatings or sealers as required.

 Typical Uses

As a deep section protective screed for floor areas subject to impact, abrasion and chemical spillage.

As an economical, fast curing in-fill screed/mortar prior to the application of the final floor finish.


  • Ease of application
  • Fast curing characteristics
  • Economical
  • Hard wearing and durable
  • Taint free
  • Frost resistant and impervious to water
  • Negligible shrinkage even in thick section

 Typical Properties

Colour:  Natural or Concrete Grey 

Density:  2200kg/m³

Pot Life:  50-60 minutes @ 20°C

Adhesion to concrete:  3.6MPa (concrete failure)

Compressive Strength:  64MPa

Chemical resistance:  Excellent resistance to dilute acids and alkalis, oil, petrol, diesel, vegetable oils, inorganic salts, and cleaning fluids.


 Reprotec Deepfill is supplied in 25kg packs.


A 25kg pack of Reprotec Deepfill yields 11.4 litres of material, sufficient for 1.14m² @ 10mm thickness.


Apply a coat of Reprocote Tackprime by brush or roller at a nominal rate of 3.5 to 7.0m²/kg, depending upon surface profile.


The use of mechanical, forced action mixer such as a Creteangle, is strongly recommended.

However, as long as the resin components are mechanically mixed, old fashioned "elbow grease" will be effective, mix until a uniform material is achieved. ** Top Tip - Always mix the resins together first -- never, never try to mix all 3 components in one mix **

Pour the contents of the CURING AGENT container into the BASE container and mix thoroughly with a slow speed paddle.

The mixed resins shall be poured into a mixing vessel, (Creteangle bucket or similar), and the AGGREGATE added steadily whilst the mixer is in motion. Mix for 2-3 minutes until a uniform material is achieved.


Reprotec Deepfill shall be applied whilst the primer is still ‘tacky’ i.e. within 2 hours of application.

The material should be tamped and trowelled to ensure good compaction and a tight finish.

Minimum application thickness is 10mm; maximum application thickness is 50mm for large areas.

Note:  up to 100mm thickness may be applied in small patches.

Print off and refer to Mixing and Application Data Sheet below

  Reprotec Deepfill data sheet

Refer to Material Safety Data Sheet below

   MSDS information

Equipment Cleaning

Clean equipment with Reprotec Toolclean prior to curing of the coating.


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